Make Barn Door Out Of Plywood

Mark the measurements for the door on the sheet of plywood.

Make barn door out of plywood.

With help lift the barn wood door and roll it onto the track. Once the pieces have been cut sand down the edges. If you hardware kit didn t come with stoppers we recommend adding one stop. Cut the trim pieces.

The 1 x 6 will serve as the horizontal middle of the door. I m wrapping up a project for a client an. Cut the 1 2 to 5 8 inch thick plywood to the size you require. Cut the door out of the plywood using a circular saw.

You will also need the track double the length of the door opening so it can slide over to open. In this video i ll show you how to build a wooden barn door for under a 100. Drill your holes to attach track to the wall. This includes the hardware and track.

Place the cut plywood up to the door. Choose which side will be the front. The ones we used and the ones i wish we had purchased. 3 4 plywood for the back of the doors 1 x6 boards for the top and bottom trims 1 x4 boards for remaining trim 10ft barn door track kit listing has other sizes 10 inch black steel door handle.

Once the edges have been. Place the sheet of plywood on the sawhorses. Here are the materials we used. Assemble the pieces together to make sure that all of them fit properly.

Since a flat piece of plywood would make for a pretty boring sliding door you re going to want to purchase some 1 x 4s and a 1 x 6 to create a barn house effect on your door. The 1 x 4s will be used on the diagonals and to frame out the outside of the door. Glue the planks to the frame of the door with wood glue and use wood filler to fill in cracks. Purchase the brackets for the top at your local hardware store.

If your plywood has one side that looks nicer than the other choose which side you.